The pet food industry has long relied on plastic-lined packaging to ensure freshness and durability. However, as consumer demand for sustainable solutions continues to rise, pet food brands seek eco-friendly alternatives that do not compromise performance. Enter Impermea Materials’ BIO-PAK + OTR 4060, a revolutionary 100% bio-based coating that eliminates plastic while maintaining superior barrier properties.
Today, we’ll explore how BIO-PAK + OTR 4060 is transforming dog food packaging, offering innovative solutions that are recyclable, compostable and repulpable, while still meeting the rigorous performance needs of the industry.
The Challenge: Eliminating Plastic Without Sacrificing Performance
Traditional dog food packaging relies heavily on poly-coated and waxed paper, which provides necessary moisture and oxygen barriers, but contributes to plastic waste. While some brands have explored biodegradable alternatives, many have struggled to find a solution that:
-
Maintain freshness by preventing oxygen transmission
-
Resist water and grease to prevent packaging degradation
-
Complies with stringent food safety regulations
-
Seamlessly integrates into existing manufacturing processes
The Solution: BIO-PAK + OTR 4060
Impermea’s BIO-PAK + OTR 4060 coating emerged as the ideal alternative, providing best-in-class oxygen and moisture barrier protection with a 100% bio-based formula. Unlike traditional plastic linings, this advanced coating is:
-
PFAS-Free & Non-Toxic–Safe for both pets and the planet
-
Industrial recyclable, compostable & repulpable – Supporting circular economy goals
-
US FDA Compliant (A-J) – Meeting food-grade safety standards
-
Glueable & Printable – Seamlessly integrates with existing manufacturing
-
Low COBB & High OTR Resistance – Ensuring long-lasting packaging integrity
By leveraging unique chemistry, BIO-PAK + OTR 4060 achieves performance levels that rival plastic, all while reducing environmental impact.
The Impact: A Win for Brands, Consumers & the Planet
With BIO-PAK + OTR 4060, the pet food industry has the opportunity to launch a fully recyclable and compostable dog food bag, setting a new standard in the industry.
Key Outcomes:
-
Plastic-Free Success: Eliminated plastic while maintaining critical barrier properties
-
Sustainability Leadership: Enhanced the brand’s eco-friendly reputation, attracting conscious consumers
-
Regulatory Compliance: Met all FDA food contact safety standards without PFAS
-
Operational Compatibility: Integrated smoothing into existing packaging lines, avoiding costly equipment changes
This shift helped meet corporate sustainability goals and resonated with consumers who increasingly demand plastic-free packaging.
Leading the Future of Sustainable Packaging
At Impermea Materials, we believe in delivering performance without compromise. With BIO-PAK + OTR 4060, pet food brands can achieve premium barrier protection without sacrificing recyclability or compostability.
Are you ready to redefine your food packaging with sustainable solutions?
Best-in-class-performance barrier coatings made with zero plastic or PFAS chemicals for sustainably-minded brands.
We custom engineer powerful, long-lasting protection for your products without PFAS or plastic—using 75% less material than traditional coatings. Unlike most suppliers, we work directly with your converters and stay with you from initial lab testing through full production.
Together, we're setting new performance standards in packaging, textiles, and healthcare—delivering results for your business and our planet.
Want to talk with our team? Simply looking to learn more? Contact Us Today!
